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Instant Quoting
Rapid Prototyping
High-Volume Production
Instant Quoting for Your Rapid Prototyping Needs
LS Technology offers fast and accurate quotes for your rapid prototyping projects. With a variety of materials, finishing options, and high-precision manufacturing techniques, our quoting system provides tailored and competitive pricing within minutes to bring your ideas to life.
Over 50 Material Options: Choose from metals, plastics, resins, and composite materials to meet strength, flexibility, and aesthetic needs for different applications.
20+ Finishing Options: Improve part quality and appearance with anodizing, painting, polishing, bead blasting, and plating, with lead times averaging 3-7 days.
Precision Up to ±0.05mm: Achieve accurate dimensions and smooth surfaces, ensuring prototypes meet exact specifications for functional testing and design validation.
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Rapid Prototyping
Service
Product Showcase
Our rapid prototyping services enable quick and efficient production of functional prototypes, allowing for faster design validation and iteration. Each prototype showcases our ability to produce high-quality components using various technologies, such as 3D printing and CNC machining, making it ideal for industries such as automotive, aerospace, and product development.
Tolerances
LS Technology offers rapid prototyping services with tolerances as tight as ±0.005 mm, depending on the material and manufacturing process used. Our cutting-edge technologies ensure that prototypes are produced with exceptional precision, enabling accurate testing and validation before transitioning to mass production.
Feature
Description
Precision Tolerances
LongSheng can manufacture and inspect parts with strict tolerances according to your drawing specifications and GD&T annotations, including tolerances tighter than +/- 0.001 inches.
General Tolerances
Tolerances on metals will be held to +/- 0.005" (+/- 0.127 mm) in accordance with ISO 2768 unless otherwise specified. Plastics and composites will be +/- 0.010”.
Minimum Feature Size
0.020” (0.50 mm). This may vary depending on part geometry and chosen material.
Threads and Tapped Holes
LongSheng can accommodate any standard thread size. We can also machine custom threads; these will require a manual quote review.
Edge Condition
Sharp edges are broken and deburred by default.
Surface Finish
The standard finish is as-machined: 125 Ra or better. Additional finishing options can be specified when getting a quote.
Min Wall Thickness
0.5mm
Min End Mill Size
0.5mm
Min Drill Size
1mm
Maximum Part Size
CNC Milling: 4000×1500×600 mm; CNC Turning: 200×500 mm
Minimum Part Size
CNC Milling: 5×5×5 mm; CNC Turning: 2×2 mm
Production Volume
Prototyping: 1-100 pcs; Low volume: 101-10,000 pcs; High volume: Above 10,001 pcs
Standard Lead Time
3 Business days
Material Selection
Our rapid prototyping services utilize a diverse range of materials, including various plastics, metals, and composites, to produce high-quality prototypes quickly and efficiently. These materials are selected for their ability to closely mimic the properties of final production parts, ensuring accurate testing and validation of designs. Rapid prototyping is particularly valuable in industries such as automotive, aerospace, and consumer products, where timely feedback and iteration are crucial for successful product development.
Metals
- Titanium
- Steel
- Stainless Steel
- Magnesium
- Zinc Alloy
- Chromium-Nickel Alloy
- Brass
- Copper
- Aluminum
- Bronze
- Cold Rolled Steel
- Nickel
- Silver-Tin Oxide
- Cast Iron
Titanium is known for high strength, low weight, and corrosion resistance. We process grades like Ti-6Al-4V, Ti-5Al-2.5Sn, Ti-6Al-4V ELI, and Ti-Grade 2, which are widely used in aerospace, medical implants, and sports equipment.
Plastics
- HDPE
- PP
- PE
- PET
- PMMA
- POM
- PPS
- PVC
- FR-4
- PEEK
- ABS
- PC
- PA
- HIPS
- LDPE
- PBT
- PPA
- PAI
- PS
- PTFE (Teflon)
- UPE
- Bakelite
HDPE offers high strength and resistance to impact and chemicals. We support its use in containers, piping, and geomembranes
We offer customization based on your specific material requirements, if you need a material not listed here, our team can source and process ito meet your exact needs
Surface Finishing
Surface finishing in rapid prototyping is essential for achieving high-quality and functional prototypes quickly. Our rapid prototyping process allows for the fast production of detailed designs, and post-processing treatments such as sanding, polishing, and coating enhance surface smoothness, accuracy, and visual appeal, ensuring that your prototypes meet both aesthetic and performance requirements.
Anodizing Glossy
Anodizing Type I creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Bead Blasting
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Black Oxidize
Black oxide is a conversion coating that offers minimal corrosion protection and is used for appearance.
BleadBlasting + Black Anodizing
A process that uses a stream of air to propel fine media particles to clean, smooth, or texture a surface.
Brush
Brushing creates a satin-like texture on metal surfaces, enhancing their appearance and reducing reflections.
Anodize Type II (Glossy, Matte)
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Anodizing Type II creates a protective oxide layer on aluminum, providing resistance to corrosion and wear.
Gold Chromate
Chrome plating provides a bright, mirror-like finish and enhances wear and corrosion resistance.
Polish + Black Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Polish + Clear Anodize
Polishing enhances the surface finish and luster of metals by removing scratches and imperfections.
Vapor Polish
Vapor polishing is a technique to improve the transparency and smoothness of plastic components.
White Powder Coating - Flat
Powder coating provides a durable and high-quality finish that enhances the appearance and corrosion resistance of metals.
Zinc Plating
Zinc plating applies a protective zinc layer to steel or iron, enhancing corrosion resistance.
Advantages & Features
Our rapid prototyping services offer high precision, speed, and flexibility for creating functional prototypes and iterative designs. LS specializes in advanced rapid prototyping techniques, delivering high-quality parts that meet the exacting standards of industries such as automotive, aerospace, and medical devices. Here's why we are your preferred partner for rapid prototyping.
High Precision and Accuracy
Our rapid prototyping technologies ensure exceptional dimensional accuracy, allowing us to produce prototypes that closely match the final design specifications. This precision is crucial for industries that require tight tolerances and detailed features.
Speed and Efficiency
We utilize cutting-edge rapid prototyping methods to deliver functional prototypes in short lead times, enabling faster design iterations and reducing time to market. This efficiency gives businesses a competitive advantage in product development.
Versatility in Materials
Our rapid prototyping services support a wide range of materials, including plastics, metals, and composites. This material versatility ensures that we can meet the specific functional and mechanical requirements of your project.
Iterative Design Capabilities
Rapid prototyping enables quick adjustments and modifications to designs, allowing engineers and designers to test, validate, and refine their concepts more efficiently. This iterative process leads to better product development outcomes.
Scalability from Prototyping to Production
Our prototyping services are scalable, supporting both low-volume prototype runs and seamless transition into mass production. We can efficiently manage projects of all sizes, ensuring flexibility for your evolving needs.
Comprehensive Quality Assurance
We implement strict quality control throughout the prototyping process, ensuring each part meets your precise specifications. Our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification and advanced inspection methods guarantee high-quality prototypes that align with your product goals.
Case Studies
Our rapid prototyping services have been successfully applied across various industries. Below are some examples that demonstrate our ability to deliver high-quality, functional prototypes tailored to specific industry needs:
Automotive Industry
Project Background:A leading automotive manufacturer required rapid prototypes for new interior design concepts in their upcoming vehicle models.
Challenge: The prototypes had to be produced quickly to allow for timely design iterations and feedback from stakeholders.
Solution: We utilized advanced 3D printing and CNC machining technologies to produce high-quality prototypes with excellent surface finishes.
Results: The rapid prototypes facilitated effective design discussions, leading to a successful launch of the new vehicle models.
Medical Devices Industry
Project Background:A medical device company required rapid prototypes for a new line of orthopedic implants.
Challenge: The prototypes needed to be produced with high accuracy and from biocompatible materials to ensure patient safety.
Solution: We applied rapid prototyping techniques using SLA and FDM technologies to create precise, functional models.
Results: The rapid prototypes were used for clinical trials, leading to successful regulatory approvals for the new implants.
Consumer Electronics Industry
Project Background:A consumer electronics brand needed rapid prototypes for a new wearable device to evaluate user experience.
Challenge: The prototypes had to be user-friendly and visually appealing to ensure positive user feedback during testing.
Solution: We utilized rapid prototyping to create functional and aesthetic prototypes using high-quality thermoplastics.
Results: The prototypes provided valuable insights, leading to design refinements and a successful product launch.
Industrial Equipment Industry
Project Background:An industrial equipment manufacturer required rapid prototypes for custom parts to test in their machinery.
Challenge: The components needed to be manufactured quickly while ensuring they met stringent performance and quality standards.
Solution: We employed advanced rapid prototyping techniques to create durable parts that could be tested under real operating conditions.
Results: The rapid prototypes helped identify design flaws early, leading to improved reliability and efficiency in the final products.
Art and Design Industry
Project Background:A design studio required rapid prototypes for a new line of furniture to showcase at an upcoming trade show.
Challenge: The prototypes needed to be visually striking and accurately reflect the final product to attract potential buyers.
Solution: We utilized rapid prototyping technologies to produce high-quality models with intricate designs and finishes.
Results: The prototypes enhanced the studio's presentation at the trade show, leading to increased interest and new client inquiries.
Quality Control
At LS, we specialize in rapid prototyping, offering a fast and efficient way to create high-quality prototypes that meet the specific needs of our clients. Our advanced prototyping technologies allow us to produce parts with exceptional detail and precision, enabling quicker iterations and faster time-to-market. We implement stringent quality control measures to ensure that every prototype meets the highest standards of quality and functionality.
In-Process Inspections
Our quality control begins with in-process inspections, where each part is checked at various stages of production to ensure adherence to design specifications. This proactive approach helps identify and correct any issues early in the manufacturing process.
Final Inspections
Before any part leaves our facility, it undergoes a thorough final inspection to verify its quality and precision. We use advanced measurement tools and techniques to ensure that each part meets the required specifications and standards.
Precision Measurement Tools
We utilize advanced precision measurement tools, including Coordinate Measuring Machines (CMM) and 3D scanners, to ensure that our rapid prototyping components meet tight tolerances and specifications. These tools help us maintain high levels of accuracy and quality throughout the prototyping process.
ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification
Our commitment to quality is demonstrated by our ISO 9001,ISO 14001,IATF 16949 and AS9100D Certification. This international standard ensures that our quality management system is effective and continuously improving, providing our customers with consistent, high-quality products.
Continuous Improvement
We believe in continuous improvement and regularly review our processes and practices to identify areas for enhancement. By investing in the latest technologies and training for our staff, we strive to maintain our reputation for quality and innovation.
Need Assistance? We're Here for You.
If you have any questions or need assistance, our team is ready to provide support 24/7. Reach out to us through any of the methods below.
We understand that you may have questions about our rapid prototyping services. Here are some of the most frequently asked questions and their answers to help you better understand our capabilities and processes. If you need further assistance, our team is always ready to help.
Customer Testimonials
LS specializes in rapid prototyping services, allowing our clients to bring their designs to life quickly and efficiently. Here's what some of our clients have to say about their experience working with us:
LS rapid prototyping services have been crucial in helping us accelerate our product development cycle. The quality and speed of the prototypes allowed us to make informed design decisions early in the process.
The rapid prototypes we received from LS were of outstanding quality. Their attention to detail and commitment to meeting deadlines allowed us to validate our designs for our medical devices effectively.
LS expertise in rapid prototyping enabled us to produce complex aerospace parts quickly. The rapid turnaround time was essential in keeping our projects on schedule.
Working with LS for our rapid prototyping needs was a fantastic experience. Their team provided invaluable insights during the prototyping phase, which greatly enhanced the final product.
The rapid prototyping services from LS have significantly improved our product development efficiency. Their ability to create functional prototypes quickly has allowed us to test and iterate designs with minimal downtime.
Latest News
Stay updated with the latest news and announcements from LS Manufacturing. Explore our latest articles below.
