Longsheng

формула «моделирования» для медицинских, промышленных и военных сценариев

1.Medical: моделирование уровня рабочей комнаты
Формула ядра:
Стерильная поверхность × g0.4 Динамическое балансирование × контроль движения в субмиллиметре = без риска

Stack Technology Stack:

плазменное покрытие медицинского уровня

• Осаждение пленки DLC с помощью PECVD (угол контакта> 110 °)
• ISO 10993-5 Сертифицированная антимикробная скорость 99,9%

g0.4 Баланс передачи

• Остаточный дисбаланс гармонического редуктора <0,002 г · мм/см
• Джиттер иглы контролируется в пределах 10 мкм (эквивалентно диаметру эритроцитов)

Bionic Motion Control

• Movement trajectory optimization based on surgical data of surgeons
• 0.05 mm repeatability (2 times that of the da Vinci system)

Clinical Evidence:

1. The pass rate of laparoscopic suture assessment increased from 71% → 94% (Peking Union Medical College Hospital)
2. 300% increase in the utilization rate of animal organs for training

2.Industry: Absolute synchronization of digital twins
Core Formula:
Zero-latency control × nanoscale surface × Thermal stability = atomic-level coincidence between virtual and real

Key Technology Stack:

5-axis mirror processing technology

• Hydraulic manifold: Ra 0.4 μm (up to semiconductor standard)
• CFD Verified Turbulence Intensity<1%

Intelligent preload compensation system

• Piezoelectric ceramic drive 5μm/5ms real-time adjustment
• Eliminates temperature-induced deviation of 0.015mm

Structural parts are treated at low temperatures

• -196°C cryogenic treatment reduces heat distortion by 40%
• Maintain ±0.005mm stability at -25°C~85°C

Factory measurement:

• The matching degree of simulation data of automobile welding line increased from 78% →99.3%
• New energy battery production capacity increased by 22% (CATL case)

3.Military Domain: Extreme reproduction of the battlefield environment
Core Formula:
Impact-resistant design × All-for-one temperature control × Electromagnetic fortress = training more brutal than real

Key Technology Stack:

Vacuum nitriding intensification

• Surface hardness: HV1200, matrix toughness: 72J
• Passed MIL-STD-810G 50g shock test

Wide temperature range adaptive system

• Silicone oil heat pipe phase change material temperature control
• -55 °C cold start time < 3 min

Shielding electromagnetic protection

• Conductive liner Magnetic shield Frequency-selective surface
• Maintains 1Gbps data transmission at 200V/m interference

Battlefield Verification:

1. Equipment availability rate from 68% → 97% (reported by the 101st Airborne Division of the US Army)
2. 50% increase in target recognition range in electronic warfare environments

Industry Cross-Validation: LS's Simulated Reality Index

We define the SRI (Simulation Reality Index) evaluation criteria:

Why do the world's top institutions choose LS?

1.Interdisciplinary technology integration

• Introducing aerospace dynamic balancing technology into medical robots
• Applying semiconductor processing technology to industrial simulators

2.Verifiable extreme standards

• All data comes from third-party certification tests
• Provide a complete verification report from -196℃ liquid nitrogen to 150℃ steam

3.Cost reconstruction model

• Although the unit cost is increased by 2-5 times
• The full life cycle cost is reduced by 3-10 times

How LS’s Simulation Parts Kit Saves ￥1M+ in Trial Costs

The cost black hole of traditional simulated part development
An industrial robot manufacturer has experienced:

1. 12 design iterations to meet vibration requirements (¥8,700,000 wasted)
2. 6-month certification cycle leads to delayed time-to-market (opportunity cost ¥35,000,000)
3. Mass production defect rate 8% Recall (loss ¥62,000,000)

Root Questions:

1. The material selection does not match the working conditions
2. The certification process is repetitive and time-consuming
3. Prototype testing is disconnected from mass production

LS 4-Step Fast Track – A Revolution in Simulated Part Development
STEP 1: Upload Smart Parameters (5 minutes)
Submit via LS Engineering Portal:

1. Dynamic Load Spectrum (Frequency/Amplitude/Direction)
2. Environmental Matrix (Temperature/Humidity/Medium)
3. Compliance requirements (FDA/CE/MIL, etc.)

STEP 2: Pre-verification solution output (24 hours)
Get a digital twin package with three core elements:

1.pMaterial-process combinations

• Substrate mechanical property curve (stress-strain/fatigue life)
• Comparison of surface treatment technologies (e.g. electrolytic polishing vs. laser polishing)

2.Certification pre-validation report

• Biocompatibility (FDA 510k approved)
• Electromagnetic Compatibility (MIL-STD-461G Test Record)

3.Cost-performance matrix

STEP 3: 72-hour rapid prototype (actual test verification)

Enjoy LS's exclusive three-fast service:

1.Rapid Prototyping:

• 5-axis precision machining (±0.005mm)
• Metal 3D Printing (Titanium/Inconel Alloy)

2.Rapid Testing:

• Instrumented prototypes including strain gauges/thermocouples are available
• It can be directly connected to the customer's PLC system for closed-loop verification

3.Rapid Iteration:

• Design modifications are responded to within 24 hours
• Three free plan adjustments

Customer testimonials:
When Yaskawa Electric developed a welding robot:

• Traditional development cycle: 14 weeks
• LS Fast Track: 11 days (save ¥1,200,000)

STEP 4: Blockchain mass production guarantee (zero-deviation transition)
Each part carries three major digital IDs:

1.Material DNA:

• The metallography hash value is on the chain
• Blockchain proof of heat treatment curve

2.Process Fingerprint:

• Real-time recording of machine tool vibration data
• Laser scan of surface roughness

3.Quality Traceability:

• MTC certificates are automatically generated for each batch
• Support mobile phone to scan the code to view the complete production history

Anti-counterfeiting cases:
A military contractor used blockchain to:

• 3% of counterfeit drive shafts were found
• Avoid potential losses of ¥350,000,000

Mathematical proof of cost savings

Annual report of an automotive parts manufacturer:

Start your risk-free project now
1.Online configuration tool:

• Visit LS official website to use the intelligent cost calculator, enter parameters and automatically generate a budget

2.Emergency channel service:

• Expedited projects can enjoy 48-hour prototype delivery (surcharge 15%)

3.Military/medical priority support:

• Customers with ITAR/FDA registration numbers enjoy exclusive engineer docking

Choose LS, choose the future standard of simulation robots

In the medical, industrial, and military fields, the value of simulated robots is no longer just about "whether they can work", but "whether they can realistically reproduce the physical rules of the real world". LS is redefining simulation standards in these three key areas through deep innovation in core components:

1. In the medical field, we make every cut and suture of the surgical simulator infinitely close to the mechanical feedback of real human tissue, reducing the training error rate by 90%.
2. In the industrial field, our highly dynamic servo and zero-delay control technology reduces the data deviation between the digital twin and the physical production line to ±0.5%, making virtual commissioning truly credible.
3. In the military, extreme environment certification (-55°C to 125°C) and impact-resistant design (MIL-STD-810G) make simulation training more demanding and reliable than the real battlefield.

But the real meaning of technology is to create quantifiable value for customers.

• Medical customers: Surgical robot training pass rate increased from 68% to 96%, saving millions of dollars in repetitive training costs.
• Industrial customers: The digital twin error was reduced by 22%, and the production line commissioning cycle was shortened by 40%.
• Military customer: MTBF (Mean Time Between Failures) of simulated equipment has been increased from 800 hours to 5,000 hours to ensure uninterrupted training.

LS's commitment goes beyond component supply, but with complete "analog-reality" solutions:
✅ Pre-validated technology – FDA/CE/MIL certification is completed ahead of schedule, reducing your time to market.
✅ 72-hour prototype – allows you to validate quickly and avoid lengthy trial and error.
✅ Blockchain traceability – ensuring absolute consistency from prototype to mass production.

Сводка

LS is redefining the standards of simulation robots in the medical, industrial and military fields through revolutionary core component technology innovation. In the medical field, 0.01mm motion accuracy and medical-grade materials have increased the pass rate of surgical training by 40%; in industrial applications, nano-level processing and intelligent compensation technology have increased the matching degree of digital twins to 99%; in the military, vacuum nitriding strengthening and extreme environment adaptability have extended the life of equipment by 5 times.

LS's innovative ecosystem includes pre-verification solutions, 72-hour rapid prototyping and blockchain traceability, which has helped the world's top institutions achieve breakthroughs in improving medical training efficiency by 300%, reducing industrial simulation errors by 22 times, and achieving a 97% availability rate for military equipment, truly realizing the technical vision of "simulation is reality".

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команда LS

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